Materials Handling & Solids Characterization
Achieving the best process economics.
Our ultimate goal is to optimize processes to avoid problems during scale-up. During downstream polymerization processes, we focus on the specific structures and properties for potential end-user applications. This approach not only helps with quality control, but also allows us to develop the most economical processes.
High Solids Loading
Solids handling is one of the key risk drivers for scale up. We believe it’s critical to obtain a fundamental understanding of the biomass flow properties under various unit operations to evaluate the requirements of mixing and handling techniques for high solid loadings.
Robust Process Design
At ABPDU, we utilize extensive rheology to design processes that scale well. The information we obtain helps us balance process economics and quality.
- Is a fed batch process better than a batch process?
- How small a particle size is optimum?
- Can you reduce capital expenditure by using a smaller reactor?
- What type of pump can we use and what would be its specification?
Materials Characterization & Solids Handling Options
Increasing the concentration of the biomass solids during biochemical conversion has a large potential in reducing production costs. These concentrated biomass slurries have highly viscous, non-Newtonian behavior that poses several technical challenges to the conversion process.
Understanding Solids to Liquids Behavior
The reduced presence of water exponentially increases viscosity of biomass, which poses a number of mass transfer challenges, especially affecting the capability of the catalyst. In a high solids slurry, the lack of water requires cellulase enzymes to perform effectively inspite of low water. As biomass is hydrolyzed, absorbed water is released into the newly forming aqueous phase and a drop in viscosity follows. Understanding changes in rheology of high solid slurries can provide several useful insights to improve production of sugars.
Optimizing Enzyme Activity at High Solids Loading
Enzymatic hydrolysis at high solids loadings is key to the scale-up of biochemical conversion processes, because of potentially higher sugar and ethanol titers and low hydraulic loads. However, high solids loading can result in lower conversion of glucan and xylan into fermentable sugars. We use extensive rheology and data analysis to design a highly productive saccharification process.